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  ·How to tell the quality of airplane models
 Date:2010-7-29

After more than ten years of development, at present Chaozhou-Shantou region area is the large production base of glass reinforced plastic/ synthetic resin in China. Although there have many factory in this area, the really bigger regular producer is few, many factories are the workshop-based family(many of them is underground factory have no certificate) This kind of small enterprise have no creation, they often copy the regular products no been agree by the airlines and aircraft manufacturers ect. This kind oaf factory product low quality, case large low and inferior product injection the market, it influence other regular, brand’ reputation and the enthusiasm of innovation. What the difference between them? Why the prices they give are lower than the really bigger regular producer? We will analysis from the following:


一、Not enough of the model emulation, the proportion is distorted
Because the factory is copy the really regular’ products or through the internet to collect the airplane pictures to production, it is not really regular and have not been mandate by the airlines, aircraft manufacturers to prove the products, so the products they made is often appear the problem that the artificial intensity is relatively bad, proportion is imbalance. Formal factories produce the models according to the manufacturing drawings which provided by airlines, aircrafts companies.
This kind of factory limited by the production process so they can not produced the higher level of models; this level’s models have the same character:

二、The production technology is relatively bad
1 The surface not smooth, more impurity
Synthetic resin airplane model belongs to the hand-made purely, but some factories just pursue the output and just hope to achieve the purpose of reduce the cost and product price, so this kind of models constantly absence QA process, more or less, the finish models have some flaws products in it, this not only influences the products quality, for model distributor the purchase price maybe lower, but high flaws rate can’t make the sale price lower, oppositely will leave models distributor by vicious cycle, such as: low purchase price + high flaws rate = high sale price + low rate of second glance. This is the reason why Chaozhou-Shantou region area have more than ten years of model development, but model distributor are very less.
2、The holding time of the model is short and easy to turn yellow
The regular model manufacturer guarantee products quality, they will select more expensive top-grade coating(for product technology reasons, the costing formula is keep secret),so that if long time depositing is not easy to turn yellow or phenomena and so on; The non-regular enterprise for reduces the production cost to select the price inexpensive coating generally, the products which use this coating have no difference with the regular enterprise ,but when time pass, it will turn to yellow or fade after half year or one year, this is the main reason why the non-regular factory must force down the price to sell. For model distributor high risk will exist if stock could not sale as soon as possible, afraid that it wouldn’t have returned customer after sale out.
3、Wing, engine etc easy to breakaway torque and breakaway
In case of the production process limited, and the reasons of cost saving and inferior material, the non-regular factory’s products are very easy to damage on the transport way. This injure rate was less on the bulk of goods in transport, but for small goods, especially post by express, this kind of injure rate will higher than 70%(main damage product is synthetic resin model).In internet, have such many model retail seller appearance on the taobao web, and sell those non- regular factories’ s goods by lowest price, because the high transport damage rate and high flaws rate, most seller closed or sell other goods(main reason is the factories didn’t in charge the refund and repair, seller must afford the economic losses by themselves, so it is hard to operation).


三、The non-regular factory copy the common model like
B737,B747,B757,A320,A340,A380,they will declare to the outside that they can product more than one hundred kinds model, spc from 10cm to 300cm, as we mention, this kind of model’ s artificial intensity is relatively bad, like Boeing, Airbus and other international brand for the aircraft manufacturing company, from the perspective of maintain the airplane identity, they couldn’t choose the non- regular factory ’s products. Especially internet air show, to each companies show the large scale aircraft models of new plane type, require of artificial intensity are higher (some model need to produce cut face and show the cabin facilities), so that less professional factory can dabble this areas.


 

四、 Because the non-regular factory absence some essential aviation knowledge, the model they produce has following main problems:
1、Model’s detail weaknesses or have some mistake
Because the non-regular factory through the internet to collect the airplane pictures to production, the designer didn’t know the structure of real airplane, and they just copy the pictures, so the detail of model livery are weaknesses or have some mistake, for example number of windows, sharp of engine room door, engine care mark, fuselage logo, color of livery etc, in case of the design and production technology reasons the model they made are very different of the real aircraft, this is why this kind of model have bad emulation.
2、Model’s plane No. confused and make mistake
Every airplane’s number have an arrangement rule, but each airplane have a Fixed four-digits number of China civil aviation, for example B777 usually is 20xx, 29xx usually is B737, plane No. can’t fully meet the need with the rapid development of the aviation industry, many plane No. not only in use one type of plane, for example No.21xx includes MD82,MD90,MD11F,B737 etc. But even No.20xx at the beginning of the B777 aircraft also includes Air China, China Southern Airlines, etc, many non-professional designer didn’t know these, so that make many mistake of the plane No.
1、Where is glass reinforced plastic/ synthetic resin airplane model main from at present market?
At present Chaozhou-Shantou region area is the large production base of glass reinforced plastic/ synthetic resin in China,over 90% products are make from here.Althought there have many factory in this area,the really bigger regular producer is few,many factorys are the workshop-based family(many of them is underground factory have no certificate).This kind of small enterprise have no creation,they often copy the regular products no been agree by the airlines and aircraft manufacturers ect.This kind of factory product low quality,case large low and inferior product injection the market,it influence other regular brand’reputation and the enthusiasm of innovation.

2、Who is the customer''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''s colony of plastic/ synthetic resin airplane model?
As airport,airlines, aircraft manufacturers, ticket agent ect. In consideration of the propaganda,they need to spend less money to purchase the gift which can reflect the trade characteristic,propaganda the image of enterprise and also can present to the customers in a large amount.And adapt to the market,good quality and low price airplane model exactly is the basic reason why the domestic gift gains more and more domestic and international customer''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''scolony favors. Now exquisite airplane model appear in the great ceremony is very often,for exampl, handover ceremony of new plane, enterprise''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''s celebration, exchange visits between the airlines, government''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''s diplomacy, international airplane exhibition ect.

3、How to differentiation the quality of regular producer and informal producer products?
A、Not enough of the model emulation, the proportion is distorted
Because the factory is copy the really regular’products or through the internet to collect the airplane pictures to production,it is not really regular and have not been mandate by the airlines, aircraft manufacturers to prove the products,so the products they made is often appear the problem that the artificial intensity is relatively bad, proportion is imbalance,the wing is relatively large in thickness,colour is different ect.
B、The production technology is relativelty bad
Bascially all small factory is enterprises in informal producers,the environment is bad,the worker have bad qualilty,and scarce the quality testing process,so it often cost the surface not smooth, more impurity, finished quality is unstable, flaw rate is very high.
C、The holding time of the model is short and easy to turn yellow
The regular model manufacturer guarantee products quality, they will select more expensive top-grade coating(for product technology reasons,the costing formula is keep secret),so that if long time depositing is not easy to turn yellow or phenomena and so on; The non-regular enterprise for reduces the production cost to select the price inexpensive coating generally,the products which use this coating have no difference with the regular enterprise ,but when time pass,it will turn to yellow or fade after half year or one year,this is  the main reason why the non-regular factory must force down the price to sell.

D、The non-regualr factory copy the common model like B737,B747,B757,A320,A340,A380,they will declare to the outside that they can product more than one hundred kinds model,spc from 10cm to 300cm,and put various style model pictures on each website,in fact the picture they use on the website are mostly usurp the regular producer''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''s picture(use the computer processes, narrow the picture and wipe the regular producer''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''s pattern / characters identification)and make the customers unable to check the enlarge and look over the detail result of the model appear.

4、How to discernment the regualr and non-regualr factory?
Because the airplane model belong the hand make purely,it need a large worker to completion several dozens working procedures including operates the mold, the irrigation, the polish, the print, the painting, drying, the quality testing, the packing,the buyer need to notice if the trade company declare to the outside that their product is lower than the other company and can produce the products within the short time,this kind of trade company maybe no the regualr factory.In addition, the regular factory will sign the intact production agreement befor order to produce(some model need the customer offer airlines or aircraft manufacturers’s mandate to produce) stipulate, deliver goods time limit, liability for breach of contract, deposit clause,etc.,the non-regualr factory is at will. Except the regular factory will offer the design sample or model pitch let customers to fix ,if the product do not correspond to sample the produce can send back the products.

5、Why our company''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''s price are more expensive than the others with the same product?
Production technology, material materials are the basic reasons to make the cost rises of the model goods.In addition,the large proportion mode is hard to realize mechanized to produce at present world market,many process are need to comple by handcraft,so that to be a regular factory make sure every product are masterpieces is need strict quality testing processes,and cost the professional technician more salary.


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